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刀具(铣刀·钻头·刀片·刀柄)

刀具是按牌号采购而不是按图采购:可转位刀片的价格取决于硬质合金基体牌号、涂层(PVD/CVD)、断屑槽型与精度等级。国产刀具在 ISO 标准刀片与整体硬质合金铣刀上已有明显成本优势,但高精度与重载工况仍常用日系/欧系牌号。

产业带

河南郑州——超硬材料与磨削基础;四川自贡、浙江台州一带——硬质合金坯料与刀片;江苏常州/深圳——成品数控刀具与刀柄

典型产品

Solid carbide end mill (2/3/4 flute)Ball nose & roughing cutterIndexable inserts CNMG / DNMG / APMTDrill (internal-coolant carbide)Taps & diesBT / HSK tool holders, collets

材质

Micro-grain carbide (0.6–1.0 µm)Cemented carbide P/M/K classesHSS / HSS-CoPCD / CBN (superabrasive)

表面工艺

AlTiN / TiAlN / TiN PVDCVD Al2O3TiB2 for aluminiumUncoated bright

报价会引用的标准

ISO 5608 / ISO 1832 insert namingDIN 6537 (end mills)JIS B 4007CAT/BT/HSK tooling interfaces

规格参考表

参数项需要约定的内容
Grain size0.4–2.0 µm; finer grain for hardness, coarser for impact
Hardness / TRSHRA 89–93; transverse rupture 2,500–4,000 MPa
CoatingTiN (general), TiAlN (steel), AlTiN/nano (hard milling & dry)
Tolerance classEnd mill h6 / premium ±0.005 mm; runout ≤0.008 mm at 3xD
Chip breakersFM / MM / MMF-type patterns per material group
CoolantThrough-coolant on carbide drills, internal-cooling optional
Test protocolDeclare workpiece material, cutting params and expected tool life in the PO
常规起订量:Inserts: 10 pcs per box is standard, OEM 1,000–5,000 pcs; end mills 100–500 pcs per spec;常规交期:Stock 7–15 days; custom geometry 25–40 days。

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买家常见问题

How should I trial Chinese carbide inserts against my current brand?

Run them on the same machine with the same parameters on a declared workpiece, and measure tool life per insert plus built-up edge and dimensional drift, not just first-part appearance. Ask the supplier for the substrate grade and coating name in writing so a good result is repeatable across batches.

Are solid carbide end mills from China suitable for hardened steel?

For HRC 45–55 mould steel, coated fine-grain Chinese end mills work well at modest cost with conservative parameters. Above HRC 55, CBN or premium Western/Japanese grades still hold a life advantage; request the hardness range, grain size, coating and recommended parameters per model before committing.